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5 Axis Machining
5-axis machining provides infinite possibilities as to the part sizes and shapes you can effec-tively process. The term “5-axis” refers to the number of directions in which the cutting tool can move. On a 5-axis machining center, the cutting tool moves across the X, Y and Z linear axes as well as rotates on the A and B axes to approach the workpiece from any direction. In other words, you can process five sides of a part in a single setup.
Benefits of 5-Axis Machining
We are partnering with the best supplier in the latest 5-Axis Machining processes with proprie-tary technology to deliver high quality, low cost custom made machined components from Asia. The whole ordering process is transparent and you will get update of your order with our Order Monitoring System.
Benefits of 5-Axis Machining
- Machine complex shapes in a single setup for increased productivity
- Save time and money with less fixture preparation
- Boost throughput and cash flow, while shortening lead times
- Higher part accuracy because the workpiece does not move across multiple work-stations
- Ability to use shorter cutting tools for higher cutting speeds and less tool vibrations
- Achieve superior surface finishes and overall better part quality
We are partnering with the best supplier in the latest 5-Axis Machining processes with proprie-tary technology to deliver high quality, low cost custom made machined components from Asia. The whole ordering process is transparent and you will get update of your order with our Order Monitoring System.
Boring & Milling Machining
Boring-Milling machines with centered spindle and thermos symmetric structure, with rotary table and possibility to incorporate pallet stations, milling heads and automatic head chang-ers.
Boring-Milling machines are efficient and ease the entire production process in general. These mills have the ability to bring a higher level of efficiency to industrial projects in more ways than one.
Boring milling machines are used in enlarging already drilled holes with the use of a single point cutting tool or a boring head. The diameter of the hole is controlled using adjustments in the boring head. The machines are used in digging pits and tunnels. They can also be used in making holes that exist below hard rocks and tough surfaces. They have changed how opera-tions are done in the construction industry. Due to the many applications of boring milling ma-chines, they are available in a wide range of sizes in the market. The smaller sizes are used on lathe machines whereas bigger ones are used on boring mills.
The boring milling machines that are being used today have been automated due to their computer numerical controlled feature. This allows for a higher level of accuracy and conven-ience. There are a set of commands that are used by the operator to handle all other opera-tions, known as codes. When the codes are entered into the machine it automatically com-pletes the drilling operation on its own. The machine will handle the placing of the drill in the spindle and even activate it. It will also place the work piece and machine the hole. The ma-chine will then turn off the spindle. This automation is very beneficial in machining because it greatly eliminates human error.
The strength of DIPOR for Boring & Milling Machining
We are partnering with the best supplier in the latest Boring & Milling Machining processes with proprie-tary technology to deliver high quality, low cost custom made machined components from Asia. The whole ordering process is transparent and you will get update of your order with our Order Monitoring System.
Boring-Milling machines are efficient and ease the entire production process in general. These mills have the ability to bring a higher level of efficiency to industrial projects in more ways than one.
Boring milling machines are used in enlarging already drilled holes with the use of a single point cutting tool or a boring head. The diameter of the hole is controlled using adjustments in the boring head. The machines are used in digging pits and tunnels. They can also be used in making holes that exist below hard rocks and tough surfaces. They have changed how opera-tions are done in the construction industry. Due to the many applications of boring milling ma-chines, they are available in a wide range of sizes in the market. The smaller sizes are used on lathe machines whereas bigger ones are used on boring mills.
The boring milling machines that are being used today have been automated due to their computer numerical controlled feature. This allows for a higher level of accuracy and conven-ience. There are a set of commands that are used by the operator to handle all other opera-tions, known as codes. When the codes are entered into the machine it automatically com-pletes the drilling operation on its own. The machine will handle the placing of the drill in the spindle and even activate it. It will also place the work piece and machine the hole. The ma-chine will then turn off the spindle. This automation is very beneficial in machining because it greatly eliminates human error.
The strength of DIPOR for Boring & Milling Machining
We are partnering with the best supplier in the latest Boring & Milling Machining processes with proprie-tary technology to deliver high quality, low cost custom made machined components from Asia. The whole ordering process is transparent and you will get update of your order with our Order Monitoring System.
Gantry Milling
Gantry milling machine referred to as gantry milling, is a door frame and horizontal long bed milling machine. Gantry milling machine can use multiple milling cutter at the same time processing surface, processing accuracy and production efficiency are relatively high, suitable for batch and mass production in the processing of large parts of the plane and slope. CNC gantry milling machine can also be processed space surface and some special parts. Gantry milling machine has enough rigidity, high efficiency, easy operation, simple structure, comprehensive performance and so on. Its specific performance characteristics according to the type, model and manufacturers have dif-ferent, and the technology used has a great relationship.
The strength of DIPOR for Gantry Milling
We are partnering with the best supplier in the latest Gantry Milling processes with proprie-tary technology to deliver high quality, low cost custom made machined components from Asia. The whole ordering process is transparent and you will get update of your order with our Order Monitoring System.
CNC Milling
The strength of DIPOR for Gantry Milling
We are partnering with the best supplier in the latest Gantry Milling processes with proprie-tary technology to deliver high quality, low cost custom made machined components from Asia. The whole ordering process is transparent and you will get update of your order with our Order Monitoring System.
CNC Milling
CNC milling is a specific form of computer numerical controlled (CNC) machining. Mill-ing itself is a machining process similar to both drilling and cutting, and able to achieve many of the operations performed by cutting and drilling machines. Like drilling, milling uses a rotating cylindrical cutting tool. However, the cutter in a milling machine is able to move along multiple axes, and can create a variety of shapes, slots and holes. In addition, the work-piece is often moved across the milling tool in different directions, unlike the single axis motion of a drill.
CNC milling devices are the most widely used type of CNC machine. Typically, they are grouped by the number of axes on which they operate, which are labeled with various letters. X and Y designate horizontal movement of the work-piece (forward-and-back and side-to-side on a flat plane). Z represents vertical, or up-and-down, movement, while W represents diagonal movement across a vertical plane. Most machines offer from 3 to 5 axes, providing performance along at least the X, Y and Z axes. Advanced machines, such as 5-axis milling centers, require CAM programming for optimal per-formance due to the incredibly complex geometries involved in the machining process. These devices are extremely useful because they are able to produce shapes that would be nearly impossible using manual tooling methods. Most CNC milling machines also integrate a device for pumping cutting fluid to the cutting tool during machining.
Computer numeric controlled machining centers are used to produce a wide range of components, and tooling costs involved have continued to become more affordable. In general, large production runs requiring relatively simple designs are better served by other methods, although CNC machining can now accommodate a wide range of man-ufacturing needs. CNC milling centers are ideal solutions to everything ranging from prototyping and short-run production of complex parts to the fabrication of unique pre-cision components.
The strength of DIPOR for CNC Milling
We are partnering with the best supplier in the latest CNC Milling processes with proprie-tary technology to deliver high quality, low cost custom made machined components from Asia. The whole ordering process is transparent and you will get update of your order with our Order Monitoring System.
Turning
CNC milling devices are the most widely used type of CNC machine. Typically, they are grouped by the number of axes on which they operate, which are labeled with various letters. X and Y designate horizontal movement of the work-piece (forward-and-back and side-to-side on a flat plane). Z represents vertical, or up-and-down, movement, while W represents diagonal movement across a vertical plane. Most machines offer from 3 to 5 axes, providing performance along at least the X, Y and Z axes. Advanced machines, such as 5-axis milling centers, require CAM programming for optimal per-formance due to the incredibly complex geometries involved in the machining process. These devices are extremely useful because they are able to produce shapes that would be nearly impossible using manual tooling methods. Most CNC milling machines also integrate a device for pumping cutting fluid to the cutting tool during machining.
Computer numeric controlled machining centers are used to produce a wide range of components, and tooling costs involved have continued to become more affordable. In general, large production runs requiring relatively simple designs are better served by other methods, although CNC machining can now accommodate a wide range of man-ufacturing needs. CNC milling centers are ideal solutions to everything ranging from prototyping and short-run production of complex parts to the fabrication of unique pre-cision components.
The strength of DIPOR for CNC Milling
We are partnering with the best supplier in the latest CNC Milling processes with proprie-tary technology to deliver high quality, low cost custom made machined components from Asia. The whole ordering process is transparent and you will get update of your order with our Order Monitoring System.
Turning
Turning is a form of machining, a material removal process, which is used to create rotational parts by cutting away unwanted material. The turning process requires a turning machine or lathe, workpiece, fixture, and cutting tool. The workpiece is a piece of pre-shaped material that is secured to the fixture, which itself is attached to the turn-ing machine, and allowed to rotate at high speeds. The cutter is typically a single-point cutting tool that is also secured in the machine, although some operations make use of multi-point tools. The cutting tool feeds into the rotating workpiece and cuts away ma-terial in the form of small chips to create the desired shape.
Turning is used to produce rotational, typically axi-symmetric, parts that have many features, such as holes, grooves, threads, tapers, various diameter steps, and even contoured surfaces. Parts that are fabricated completely through turning often include components that are used in limited quantities, perhaps for prototypes, such as custom designed shafts and fasteners. Turning is also commonly used as a secondary pro-cess to add or refine features on parts that were manufactured using a different pro-cess. Due to the high tolerances and surface finishes that turning can offer, it is ideal for adding precision rotational features to a part whose basic shape has already been formed.
The strength of DIPOR for Turning
We are partnering with the best supplier in the latest Turning processes with proprie-tary technology to deliver high quality, low cost custom made machined components from Asia. The whole ordering process is transparent and you will get update of your order with our Order Monitoring System.
Turning is used to produce rotational, typically axi-symmetric, parts that have many features, such as holes, grooves, threads, tapers, various diameter steps, and even contoured surfaces. Parts that are fabricated completely through turning often include components that are used in limited quantities, perhaps for prototypes, such as custom designed shafts and fasteners. Turning is also commonly used as a secondary pro-cess to add or refine features on parts that were manufactured using a different pro-cess. Due to the high tolerances and surface finishes that turning can offer, it is ideal for adding precision rotational features to a part whose basic shape has already been formed.
The strength of DIPOR for Turning
We are partnering with the best supplier in the latest Turning processes with proprie-tary technology to deliver high quality, low cost custom made machined components from Asia. The whole ordering process is transparent and you will get update of your order with our Order Monitoring System.
Swiss Machining
A Swiss Lathe is a type of lathe whereby the holding mechanism or collet is recessed behind the guide bushing. The Swiss lathes are also commonly known as Swiss screw machines, Swiss automatic lathes or Swiss turning centers. The Swiss lathe differ from the traditional lathes in the way that the holding mechanism or collet that holds a bar stock will not be exposed directly to the lathe bed and the tooling. This particular con-figuration provides this specific machine tool a number of benefits over the traditional type lathes.
The advantages of the Swiss lathe over traditional lathes are largely due to the fact that it utilizes guide bushing. The guide bushing purpose is to offer an additional sup-port to stock material when the part is machined or turned. This guide bushing is fitted closely yet not tightly to surround the bar-stock materials. The support of this bar-stock material means that the functions of the guide bushing act in a similar fashion as steady-rest does on carriages of traditional lathes.
The Swiss-style lathes typically hold a better tolerance on the parts as turning opera-tions will be conducted closely to the guide bushing. The guide bushing offers rigidity to turned parts due to the fact that a very small amount of the stock will be exposed once they have left the bushing and until such stage that the turning tools have been engaged. The guide bushing offers significant rigidity to the stock and these machine types are significantly well-adapted to holding a tight tolerance.
Another benefit of the abilities of the Swiss-style lathe is that they have the abilities to turn the small-diameter parts. Alternatively they can turn parts that have a larger length-to-diameter ratio. Chatter of tools is also minimized due to the guide or tool bushing juxtaposition.
The strength of DIPOR for Swiss Machining
We are partnering with the best supplier in the latest Swiss Machining processes with proprie-tary technology to deliver high quality, low cost custom made machined components from Asia. The whole ordering process is transparent and you will get update of your order with our Order Monitoring System.
The advantages of the Swiss lathe over traditional lathes are largely due to the fact that it utilizes guide bushing. The guide bushing purpose is to offer an additional sup-port to stock material when the part is machined or turned. This guide bushing is fitted closely yet not tightly to surround the bar-stock materials. The support of this bar-stock material means that the functions of the guide bushing act in a similar fashion as steady-rest does on carriages of traditional lathes.
The Swiss-style lathes typically hold a better tolerance on the parts as turning opera-tions will be conducted closely to the guide bushing. The guide bushing offers rigidity to turned parts due to the fact that a very small amount of the stock will be exposed once they have left the bushing and until such stage that the turning tools have been engaged. The guide bushing offers significant rigidity to the stock and these machine types are significantly well-adapted to holding a tight tolerance.
Another benefit of the abilities of the Swiss-style lathe is that they have the abilities to turn the small-diameter parts. Alternatively they can turn parts that have a larger length-to-diameter ratio. Chatter of tools is also minimized due to the guide or tool bushing juxtaposition.
The strength of DIPOR for Swiss Machining
We are partnering with the best supplier in the latest Swiss Machining processes with proprie-tary technology to deliver high quality, low cost custom made machined components from Asia. The whole ordering process is transparent and you will get update of your order with our Order Monitoring System.
Gear Forming
A method of gear cutting in which the desired tooth shape is produced by a tool whose cutting profile matches the tooth form. In gear form cutting, the cutting edge of the cut-ting tool has a shape identical with the shape of the space between the gear teeth. Two machining operations, milling and broaching can be employed to form cut gear teeth.
The strength of DIPOR for Gear Forming
We are partnering with the best supplier in the latest Gear Forming processes with proprie-tary technology to deliver high quality, low cost custom made machined components from Asia. The whole ordering process is transparent and you will get update of your order with our Order Monitoring System.
The strength of DIPOR for Gear Forming
We are partnering with the best supplier in the latest Gear Forming processes with proprie-tary technology to deliver high quality, low cost custom made machined components from Asia. The whole ordering process is transparent and you will get update of your order with our Order Monitoring System.
Special-Purpose Machine Forming
Special Purpose Machines (SPM) are those Machine which are not available off the shelf. These are not covered in Standard Manufacturing Programs. Therefore they have to be designed & tailor made as per the customer's specific requirements. They are also called as Bespoke Machines.
The strength of DIPOR for Special-Purpose Machine Forming
We are partnering with the best supplier in the latest Special-Purpose Machine Forming processes with proprie-tary technology to deliver high quality, low cost custom made machined components from Asia. The whole ordering process is transparent and you will get update of your order with our Order Monitoring System.
The strength of DIPOR for Special-Purpose Machine Forming
We are partnering with the best supplier in the latest Special-Purpose Machine Forming processes with proprie-tary technology to deliver high quality, low cost custom made machined components from Asia. The whole ordering process is transparent and you will get update of your order with our Order Monitoring System.
Electric Discharge Machining (EDM)
Electrical discharge machining (EDM) has long been the answer for high accuracy, demanding machining applications where conventional metal removal is difficult or im-possible.
Known by many other names, including spark machining, arc machining and (inaccu-rately) burning, the EDM process is conceptually very simple: an electrical current passes between an electrode and a workpiece which are separated by a dielectric liq-uid. The dielectric fluid acts as an electrical insulator unless enough voltage is applied to bring it to its ionization point, when it becomes an electrical conductor. The resulting spark discharge erodes the workpiece to form a desired final shape.
The strength of DIPOR for Electric Discharge Machining (EDM)
We are partnering with the best supplier in the latest Electric Discharge Machining (EDM) processes with proprie-tary technology to deliver high quality, low cost custom made machined components from Asia. The whole ordering process is transparent and you will get update of your order with our Order Monitoring System.
Known by many other names, including spark machining, arc machining and (inaccu-rately) burning, the EDM process is conceptually very simple: an electrical current passes between an electrode and a workpiece which are separated by a dielectric liq-uid. The dielectric fluid acts as an electrical insulator unless enough voltage is applied to bring it to its ionization point, when it becomes an electrical conductor. The resulting spark discharge erodes the workpiece to form a desired final shape.
The strength of DIPOR for Electric Discharge Machining (EDM)
We are partnering with the best supplier in the latest Electric Discharge Machining (EDM) processes with proprie-tary technology to deliver high quality, low cost custom made machined components from Asia. The whole ordering process is transparent and you will get update of your order with our Order Monitoring System.